Project Report For CLC blocks

Introduction

Cellular Lightweight Concrete Blocks, commonly known as Fly Ash Bricks, are referred to as CLC blocks. Fly ash, water, sand, cement, and foaming agents are the materials used to create these lightweight blocks. These modern concrete blocks are superior to traditional red bricks in that they provide additional advantages. 

There are two types of CLC blocks: protein-based and synthetic. Strength, durability, and heat conductivity are among the differences between the two varieties. By altering the ratio of raw elements in their composition, you can increase their strength and durability.

For the procedure of building a frame structure home, CLC blocks are mostly employed as partition blocks. The strength of these blocks can be improved by increasing their thickness, despite the fact that they are not well known for being load-bearing units. The interior, exterior, and boundary walls can all be built with CLC blocks.

In order to produce One Cum of CLC bricks, around five bags of OPC 53 Grade Cement, and 500 kg of fly ash are placed in a mixer. 1.2 kg of foaming agent and 30 Ltrs of water are added and thoroughly mixed. The foaming ingredient makes the slurry lighter in weight by enabling air to enter the mixture. 

A litre of the mixer’s slurry is taken out, and its density is calculated using that weight. Upon reaching the required density, the slurry is drained into trollies. After the slurry has been applied, brick moulds that have been constructed to the required specifications are left to set for 18 to 24 hours. 

The finished CLC bricks are moved to the curing area and allowed to cure there for 28 days. Bricks with good curing are strong and stable in their dimensions. Steam curing is also used in some situations to speed up the curing process. For this, higher manufacturing rates are appropriate. The advantages of steam curing include a better finish, less effort, and lower production costs.

Advantage Of CLC Blocks

Light in Weight: CLC block densities range from 600 to 800 kg/cum. Compared to the conventional clay or flyash bricks, this is almost three times less.

Reduced Construction Cost: When CLC blocks are utilised in construction, the overall dead load of the structure is reduced. House owners can save money on expensive construction materials like cement and steel by optimising the design appropriately.

Eco friendly:  CLC bricks are created using materials like fly ash and other industrial wastes. There are no harmful effluents released throughout the CLC block production process that could harm the ground, water, or air.

Insulation: CLC Blocks are good for insulating against heat and sound.  As a result, the energy used to heat and cool homes is reduced, which lowers the cost of power for home owners.

Ease to Handling: Construction costs are reduced since CLC blocks are lightweight and simple to handle and install. They also use less cement and sand for bonding during construction.

Market Potential Of CLC Blocks

The market for manufacturing concrete blocks and bricks, which was valued at USD 1,700.55 billion in 2019, is expected to expand to USD 2,563.60 billion by 2027, with a CAGR of 5.79% from 2020 to 2027.

The expanding construction industry in Asia-Pacific and the Middle East is a major driver of the demand for the market that manufactures concrete blocks and bricks. Asian countries’ expanding populations are pushing up demand for public utility, business, and residential infrastructure.

The market analysis presented in this study covers every aspect of the concrete block and brick manufacturing market. The report’s market estimations came from extensive secondary research, primary interviews, and internal expert reviews. 

These market estimates were taken into account by researching how different social, political, and economic aspects, as well as the present market dynamics, were affecting the growth of the concrete block and brick manufacturing market.

The growing emphasis on rebuilding the current infrastructure and rising investments in residential development are the main growth drivers for the India concrete block and brick manufacturing industry. During the anticipated period, the market growth is anticipated to be fueled by the emergence of eco-friendly building materials.

 

Project Report Sample On CLC Blocks

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